Vehicle Systems AHE-130-04X Manuel du propriétaire

Aqua-Hot Hydronic Heating System Shop Manual 09/04®Shop ManualModel NumbersAHE-100-04S - 12 VDCAHE-120-04X - 12 VDCAHE-130-04X - 12 VDC

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 4: ELECTRONIC CONTROLLERElectronicController,continued4.4 Low Voltage Reset The Aqua-

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 4: ELECTRONIC CONTROLLERElectronicController,continued4.10 Pump #3 Indicator LightThi

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 5: DIESEL-BURNERComponent Overview5.1 Component Overview1. Diesel-Burner Controller 1

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 5: DIESEL-BURNEROperationalFlow-Chart5.2 Operational Flow-ChartOperation sequence onc

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 5: DIESEL-BURNEROperationalSequence5.3 Operational SequenceThe following sequence ill

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 5: DIESEL-BURNEROperationalSequence,continued5.3 Operational SequenceThe Ignition Coi

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 5: DIESEL-BURNEROperationalSequence,continued5.3 Operational SequenceDiesel-Burner Op

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 5: DIESEL-BURNERI.D. Plate5.4 Identification PlateFigure 7Fabrikschild-Duplikatgultig

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 6: DIESEL-BURNER WIRINGControllerWiring6.1 Diesel-Burner ControllerC-2 ( + ) Motor Ci

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGTroubleshootingThis Troubleshooting Section has been separated into

Aqua-Hot Hydronic Heating System Shop Manual 09/04®TABLE OF CONTENTSSection 1 General Heater Information 1.1 Component Overview 1.2 Marki

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.1Section 7.1,continuedAfter turning the “Diesel” switch ON

Aqua-Hot Hydronic Heating System Shop Manual 09/04® inspect battery wiring for damage and/or loose connections, and ensure that all of th

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.1,continued must be replaced; reference Appendix

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.1,continuedSection 7.2,continuedNOTE (7.1-D): If the Aqua

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.2,continuedSection 7.2,continuedQ3 : Is the Diesel-Burner

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.2,continuedSection 7.2,continuedI. In order to determine

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.3,continuedSection 7.3,continuedQ2 : Is the Diesel-Burner

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.3,continuedSection 7.3,continuedQ5 : Is the Diesel-Burner

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.3,continuedSection 7.3,continuedNOTE (7.3-C): Be sure to

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.4Section 7.4,continuedAfter turning the “Diesel” switch ON

Aqua-Hot Hydronic Heating System Shop Manual 09/04®TABLE OF CONTENTSSection 8 Diesel-Burner Service, Maintenance, and Repair Information 8.7

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.4,continuedSection 7.4,continued A: If air bubbles are n

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.5Section 7.5,continuedAfter turning the “Diesel” switch ON

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.5,continuedSection 7.5,continued A: If constant white sm

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.5,continuedSection 7.6,continued 2. Once the potential

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.6,continuedSection 7.6,continuedII. Reset the Low Voltage

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.6,continuedSection 7.6,continued If the Fuel Nozzle is fu

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.6,continuedSection 7.6,continued 3. Pump the rubber ba

Aqua-Hot Hydronic Heating System Shop Manual 09/04®Page 34SECTION 7: TROUBLESHOOTINGSection 7.7Section 7.7,continuedAfter turning the “Diesel” s

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.8Section 7.8,continuedAfter turning the “Diesel” switch ON

Aqua-Hot Hydronic Heating System Shop Manual 09/04®Page 36SECTION 7: TROUBLESHOOTINGSection 7.9Section 7.9,continuedAfter turning the “Diesel” s

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 1: GENERAL HEATER INFORMATIONComponent Overview1.1 Component Overview ELECTRONIC CONT

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.9,continuedThe chart below is a graphical representation o

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.10Section 7.10,continuedAfter turning the “Electric” switc

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.10,continuedSection 7.10,continuedI. Turn the “Diesel” sw

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.10,continuedSection 7.11Q4 : Is the 120 VAC Electric Heat

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 7: TROUBLESHOOTINGSection 7.11,continued Does the Electronic Controller’s Engine P

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONGeneralRecommendedMainten

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONDetaching andReattaching

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONMotor8.3 MotorFigure 11(

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONMotor,continuedAdjustment

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONMotor,continuedReplacemen

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 1: GENERAL HEATER INFORMATIONMarkingPlate1.2 Marking PlateFigure 2AHE-10004S 12 VDC /

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONMotor,continuedFigure 13F

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFlameSensor8.4 Flame Sen

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFlameSensor,continued8.5

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONIgnitionElectrodes,contin

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuelNozzle8.6 Fuel Nozzl

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuelNozzle,continued WAR

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATION Fuel SolenoidValve8.7

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel SolenoidValve,contin

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel Pump8.8 Fuel PumpFu

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel Pump,continuedSupply

Aqua-Hot Hydronic Heating System Shop Manual 09/04®Page 3SECTION 2: MODEL DIFFERENTIATIONAqua-HotModels2.1 Aqua-Hot Model DifferentiationVehicl

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel Pump,continuedFuel P

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel Pump,continuedFuel P

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel Pump,continuedReplac

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONFuel Pump,continued an

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONBearings8.9 BearingsFunc

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONBearings, continued NOTE

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONBearings,continued thr

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONBearings,continuedBlower

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONIgnition Coil8.10 Igniti

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONDiesel-BurnerController8.

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 3: SWITCH PANELSwitch Panel3.1 Interior Switch PanelThe Interior Switch Panel serves

Aqua-Hot Hydronic Heating System Shop Manual 09/04®(+)COM (-)V 5.21B-2 ( - ) Battery Circuit (Brown Wire)to JP-4 (Pin 4)B-4 ( + ) Battery Circuit

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONDiesel-BurnerController,c

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONDiesel-BurnerController,c

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 8: DIESEL-BURNER SERVICE, MAINTENANCE, AND REPAIR INFORMATIONDiesel-BurnerController,c

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 9: WARRANTY INFORMATION WARRANTY INFORMATION - FOR ALL AQUA-HOT MODELS -Ve

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 10: SPARE PARTS LIST 2 5 27 50 51 56 59 61 62 72 96 97 98 9916216418

Aqua-Hot Hydronic Heating System Shop Manual 09/04®608010012014016018020040200psiASHCTFORMADE IN U.S.ASECTION 11: SPECIAL TOOLS141102138139140141

Aqua-Hot Hydronic Heating System Shop Manual 09/04®Wiring DiagramsAppendix A

Aqua-Hot Hydronic Heating System Shop Manual 09/04®WIRING INFORMATION (AHE-100-04S)APPENDIX A ENGINE PREHEATTO COZY HEAT EXCHANGERS24 WATTS MAX.1

Aqua-Hot Hydronic Heating System Shop Manual 09/04®WIRING INFORMATION (AHE-120-04X)APPENDIX A ENGINEPREHEATTO COZY HEAT EXCHANGERS24 WATTS MAX.12

Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 3: SWITCH PANELSwitch Panel,continuedHigh:The process of moving the “High/Low” switch

Aqua-Hot Hydronic Heating System Shop Manual 09/04®WIRING INFORMATION (AHE-130-04X)APPENDIX AAHE-130-04XWiring DiagramENIGNE TAEHERP YZOC OTSREGN

Aqua-Hot Hydronic Heating System Shop Manual 09/04®IllustrationsAppendix B

Aqua-Hot Hydronic Heating System Shop Manual 09/04®APPENDIX B: RESETTING THE HIGH-LIMIT THERMOSTATVDC High-Limit ThermostatTo RESET: Simply pres

Aqua-Hot Hydronic Heating System Shop Manual 09/04®APPENDIX B: HYDRONIC HEATING SYSTEM OVERVIEWBedroomHeat ExchangerFresh Water Tank Heat Exchan

Aqua-Hot Hydronic Heating System Shop Manual 09/04®B3Living RoomHeat ExchangerLiving RoomHeat ExchangerKitchenHeat ExchangerBathroomHeat Exchanger

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Aqua-Hot Hydronic Heating System Shop Manual 09/04®SECTION 4: ELECTRONIC CONTROLLERElectronicController4.1 Electronic Controller4.2 Electric He